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My late father George Mansfield was a cylinder head gas flow specialist -
He developed all his own tools because in the 1970’s when he started out there was no Internet, no mail order and no eBay.
As kids we were sworn to secrecy over these tools -
Everything was cobbled together using parts that he found at work. I believe the
body of the air powered tools were used to drive fuel pumps on engine test beds where
he used to work (ERA Dunstable). Much of this was imparted when I was very young
and clearly some things are a bit hazy now (or dad was bullshitting to cover the
fact that he ‘borrowed’ them -
The key thing is you want tungsten carbide burrs, not plan carbide burs(which are useless) and you need to use air powered tools with at least a 3HP belt driven compressor. Direct drive compressors are noisy and not up to the job
Also avoid using Dremels or similar electric tools -
On the left here we have dad’s old “windys” -
The leftmost one was a relatively recent addition we found on ebay in around 2005, which you can see he quickly adapted the same way.
The white carrot looking thing was just emery cloth that you wrapped up and ran down the ports.
His full compliment of tools -
These are his old “Wolf” grinders which he used cartridge rolls on to do final dressing with.
He never used burrs in these.
These are my die grinders that I started collecting for myself before I inherited all my dad’s tools when he died (10 years to the day almost)
They are useless compared to dad’s versions -
RIP Dad 1937 -